Kayayyakin Yashi na Guduro

Guduro yashi sarrafa kayan aiki
An raba kayan sarrafa yashi na guduro zuwa tsari biyu: tsohon yashi sake farfadowa da sake amfani da shi, da sabon hadawa yashi. Babban abu shine karya, cire fim ɗin, a cire datti daga simintin gyare-gyaren bayan an zuba, sannan a sake narke su cikin yashi mai gyare-gyare mai amfani. Cikakken kayan aiki yawanci ana daidaita su gwargwadon tsarin tafiyar da aikin "sanding → crushing → Magnetic Separation → Regenerative (cire fim) → nunawa → sanyaya → hadawa → kawar da kura".
1. Tsohuwar yashi sake yin amfani da kayan aikin sabuntawa (core)
1. Kayan aikin sauke yashi (na'urar zubar da yashi mai girgiza)
Aiki: Bayan yin simintin gyare-gyare da sanyaya, ware ƙera yashi daga simintin, kuma girgiza tsoffin tubalan yashi.
Halaye: Ta hanyar motsa jiki na motsa jiki, yana da babban inganci kuma shine farkon layin sarrafawa.
2. Kayan aikin murkushe (vibratory crusher)
Aiki: Fasa manyan yashi na tsohon yashi cikin ƙananan yashi don shirya don sabuntawa na gaba.
Halaye: Ɗauki tsarin jijjiga da aka dakatar, dogaro da karo da gogayya tsakanin barbashi yashi don karya su ba tare da murkushe ɓangarorin yashi da yawa ba.
3. Magnetic rabuwa kayan aiki (magnetic bel conveyor / drum Magnetic SEPARATOR)
Aiki: Cire ƙazanta irin su ƙarfe, ƙarfe mai sanyi, da gefuna masu tashi a gauraya a cikin tsohon yashi don hana lalacewar kayan aiki na gaba.
Halaye: Yawancin lokaci ana shigar da bel ɗin isarwa, na'urar cire baƙin ƙarfe ce mai ci gaba.
4. Kayan aikin sabuntawa (nau'in cire kayan aiki)
Babban aikin shine a niƙa ragowar resin inert fim ɗin a saman ɓangarorin yashi, yana maido da aikin su.
Na'ura mai sabuntawa ta Centrifugal (S52 jerin)
Ƙa'ida: Ana jefa ɓangarorin yashi zuwa bangon ciki a kan babban faifai mai jujjuyawar sauri ta hanyar tsangwama da tasiri don cire fim ɗin.
Halaye: Babban raguwar ƙima (20% -30%), kyakkyawan zagaye na barbashi yashi, kuma mafi yawan amfani da su.
Ƙa'ida: Yin amfani da girgizar mitoci guda biyu{0} don sanya ɓangarorin yashi su yi karo akai-akai da shafa a cikin rami.
Halaye: Tsari mai sauƙi, ƙarancin lalacewa, dace da fina-finai maras ƙarfi ko ƙarancin yashi mai lalacewa.
5. Na'urar tantancewa da iska
Allon jijjiga: Allon fitar da manyan barbashi da ƙazanta da suka rage bayan murkushe don tabbatar da girman ƙwayar yashi iri ɗaya.
Rabuwar iska (jirgin sama): Yi amfani da kwararar iska don cire foda mai kyau, ƙura, da fim ɗin resin da aka ware daga barbashi yashi, rage yawan asarar.
6. Yashi sanyaya kayan aiki (tafasashen sanyaya gado / yashi mai sanyaya)
Aiki: Yashin da aka sabunta yana da babban zafin jiki (kimanin digiri 100-150), kuma yana buƙatar sanyaya zuwa zafin jiki (daki).<35℃) to prevent resin from prematurely curing.
Halaye: Aiwatar da iska mai sanyi don sanya yashi ya zama ruwa, samun ingantaccen sanyaya da rage humidification.
7. Kayan sufuri da na ɗagawa
Bucket lif: A tsaye sufuri na yashi kayan, a haɗa daban-daban tsari kayan aiki.
Isar da bel mai jijjiga: jigilar kai tsaye ko karkatacce, tare da ayyukan nunawa da sanyaya.
2. Sabbin yashi / sabunta yashi hadawa kayan aiki
1. Na'ura mai haɗawa (kayan kayan aiki)
Haɗa yashi na asali/sabuwar yashi, guduro, da wakili na warkewa daidai gwargwado don a gauraye su daidai.
Biyu{0}} inji mai ci gaba da haɗa hannu (S25 series)
Halaye: Hannu masu haɗawa guda biyu, haɗaɗɗiyar sauri da iri ɗaya, babban madaidaicin ƙarar guduro (±0.1%), dacewa da ci gaba da yin manyan sikeli{{1}.
Na'ura mai siffa guda ɗaya{0}}hannu/kwano{1}}: Tsari mai sauƙi, wanda ya dace da ƙaramin tsari, samarwa mai ɗan lokaci.
Na'ura mai siffar kwano{0}
2. Ma'ajiyar yashi (bankin yashi / ajiyar yashi)
Aiki: Adana sabon yashi, yashi da aka sabunta, da tsohon yashi, yana tabbatar da samar da layin samarwa.
Kanfigareshan: Yawancin lokaci ana sanye da na'urori masu auna matakin matakin, ana sauke na'urori don hana toshewa.
3. Resin / curing wakili samar tsarin
Aiki: Daidai auna da isar da guduro ruwa da wakili na warkewa.
Abun da ke ciki: Guro guga, guga wakili, madaidaicin famfo mai aunawa, bututun mai.
3. Kariyar muhalli kayan taimako
Jakar kura
Aiki: Tattara ƙurar da aka samar a cikin kowane tsari kamar zubar da yashi, murƙushewa, tantancewa, da sabuntawa don tabbatar da kare muhalli na taron bita ya cika ka'idoji.
Halaye: Pulse juyi busawa tsaftacewa, babban inganci, kayan aikin kare muhalli masu mahimmanci don layin yashi na guduro.
4. Tsarin sarrafawa ta atomatik
PLC iko majalisar: Kwakwalwar dukan samar line, gane atomatik yashi ciyar, proportioning, hadawa, kuskure ƙararrawa da kuma saka idanu.
Takaitaccen tsari na kayan aiki (jumla ɗaya) Tsohon yashi yana raguwa → murƙushewa → rabuwar maganadisu → centrifugal / farfadowar girgiza → rabuwar iska → nunawa → sanyaya. Daga nan sai a aika zuwa injin hadawa, a hada shi da resin da magani, sannan a sarrafa shi ya zama sabon yashi.